China Worm Reducer Worm Gearbox gearbox engine

Item Description

worm reducer worm gearbox for motors

1.Complex specs:

Product Description
1.Higher top quality die casting aluminum alloy housing,ideal for common mounting.
2.Heat sink design for cooling provides wonderful area region and increased thermal capacity than the
casting iron housings.
3.8 dimensions from 030 to 130,with energy scope from 7.5kw to 60kw.
four.Greater velocity ratio variety.every one frame dimension has 12 ratios from 5:1 to a hundred:1.
5.Hardened worm with fantastic grinding has the features of higher effectiveness and large output torque.
6.Low noise and stably working,can adapt prolonged phrase perform condition in terrible environments.
seven.Gentle excess weight,high mechanical toughness.
8.Modularization combination PCRW&DRW increase the ration of RW reducers from i=5:1 to 3200:1.
 

PCRW A B C C1 D(H7) E(h8) F G H H1 I L L1 M N O P
063/040 a hundred 121.5 70 60 eighteen(19) 60 43 seventy one seventy five 36.five 123 40 78 50 71.5 40 87
063/050 one hundred twenty 144 eighty 70 25(24) 70 forty nine 85 eighty five 43.5 133 40 ninety two sixty 84 50 one hundred
071/050 one hundred twenty one hundred forty four 80 70 twenty five(24) 70 forty nine 85 85 43.5 143 50 ninety two 60 84 50 one hundred
063/063 a hundred and forty four 174 a hundred 85 25(28) eighty 67 103 ninety five 53 148 40 112 seventy two 102 sixty three a hundred and ten
071/063 a hundred and forty four 174 one hundred 85 twenty five(28) eighty sixty seven 103 ninety five fifty three 158 fifty 112 seventy two 102 63 a hundred and ten
071/075 172 205 120 ninety 28(35) 95 seventy two 112 one hundred fifteen fifty seven 176 fifty 120 86 1149 seventy five one hundred forty
080/075 172 205 120 ninety 28(35) 95 seventy two 112 115 57 186 sixty three 120 86 119 seventy five 140
071/090 206 238 140 a hundred 35(38) a hundred and ten seventy four 130 130 67 193 50 one hundred forty 103 135 ninety 160
080/090 206 238 one hundred forty one hundred 35(38) a hundred and ten seventy four 130 130 67 203 63 one hundred forty 103 one hundred thirty five ninety 160
080(090)/a hundred and ten 255 295 170 a hundred and fifteen forty two a hundred thirty a hundred and forty four one hundred sixty five seventy four 233 63 one hundred fifty five 127.5 167.five one hundred ten 200
080(090)/a hundred thirty 293 335 200 a hundred and twenty forty five 180 a hundred and fifty five 215 81 253 63 a hundred and seventy 147.five 187.5 130 250

 

PCRW Q R S T V PE b t a kg
063/040 55 six.five 26 6.5 35 M6X8(n=4) six(6) 20.8(21.8) 45° three.nine
063/050 64 eight.5 30 7 forty M8X10(n=4) eight(8) 28.3(27.3) 45° 5.two
071/050 sixty four eight.5 30 7 40 M8X10(n=4) 8(8) 28.3(27.3) 45° 5.eight
063/063 eighty eight.5 36 8 50 M8X14(n=8) 8(8) 28.3(31.3) 45° seven.nine
071/063 eighty 8.5 36 8 fifty M8X14(n=8) eight(8) 28.3(31.3) 45° 8.five
071/075 93 11 forty 10 sixty M8X14(n=8) eight(ten) 31.3(38.3) 45° eleven.3
080/075 93 eleven 40 ten sixty M8X14(n=8) eight(10) 31.3(38.3) 45° thirteen.one
071/090 102 13 45 11 70 M10X18(n=8) ten(ten) 38.3(41.3) 45° 15.three
080/090 102 13 45 eleven 70 M10X18(n=8) ten(10) 38.3(forty one.3) 45° seventeen.2
080(090)/110 a hundred twenty five fourteen 50 fourteen eighty five M10X18(n=8) 12 45.3 45° 39
080(090)/a hundred thirty 140 16 sixty 15 100 M12X21(n=8) 14 48.8 45° 52.two

 

2.Production Circulation

3.Firm Details
 In latest 10 several years, CZPT has been dedicated to the manufacture of the motor goods and the principal products can be categorized into the adhering to series, specifically DC motor, DC gear motor, AC motor, AC equipment motor, Stepper motor, Stepper gear motor, Servo motor and Linear actuator series. 

Our motor products are extensively used in the fields of aerospace market, automotive market, economic gear, house equipment, industrial automation and robotics, medical gear, office products, packing equipment and transmission sector, supplying clients dependable tailor-made options for driving and managing.

4.Our Solutions
one). Common Service:

Swift Reply All enquiry or e mail be replied in twelve hrs, no hold off for your business.
Professional Crew Queries about goods will be replied professionally, just, very best guidance to you.
Limited Guide time Sample or little order sent in 7-fifteen days, bulk or tailored purchase about thirty times.
Payment Option T/T, Western Union,, L/C, and many others, straightforward for your business.
Prior to shipment Get photos, deliver to customers for affirmation. Only verified, can be delivered out.
Language Option Besides English, you can use your own language by electronic mail, then we can translate it.

2). Customization Service:
Motor specification(no-load velocity , voltage, torque , diameter, sound, life, tests) and shaft length can be tailor-produced in accordance to customer’s specifications.

5.Package & Shipping

 

US $29-49
/ Piece
|
100 Pieces

(Min. Order)

###

Application: Motor
Function: Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Stepless

###

Samples:
US$ 49/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

PCRW A B C C1 D(H7) E(h8) F G H H1 I L L1 M N O P
063/040 100 121.5 70 60 18(19) 60 43 71 75 36.5 123 40 78 50 71.5 40 87
063/050 120 144 80 70 25(24) 70 49 85 85 43.5 133 40 92 60 84 50 100
071/050 120 144 80 70 25(24) 70 49 85 85 43.5 143 50 92 60 84 50 100
063/063 144 174 100 85 25(28) 80 67 103 95 53 148 40 112 72 102 63 110
071/063 144 174 100 85 25(28) 80 67 103 95 53 158 50 112 72 102 63 110
071/075 172 205 120 90 28(35) 95 72 112 115 57 176 50 120 86 1149 75 140
080/075 172 205 120 90 28(35) 95 72 112 115 57 186 63 120 86 119 75 140
071/090 206 238 140 100 35(38) 110 74 130 130 67 193 50 140 103 135 90 160
080/090 206 238 140 100 35(38) 110 74 130 130 67 203 63 140 103 135 90 160
080(090)/110 255 295 170 115 42 130 144 165 74 233 63 155 127.5 167.5 110 200
080(090)/130 293 335 200 120 45 180 155 215 81 253 63 170 147.5 187.5 130 250

###

PCRW Q R S T V PE b t a kg
063/040 55 6.5 26 6.5 35 M6X8(n=4) 6(6) 20.8(21.8) 45° 3.9
063/050 64 8.5 30 7 40 M8X10(n=4) 8(8) 28.3(27.3) 45° 5.2
071/050 64 8.5 30 7 40 M8X10(n=4) 8(8) 28.3(27.3) 45° 5.8
063/063 80 8.5 36 8 50 M8X14(n=8) 8(8) 28.3(31.3) 45° 7.9
071/063 80 8.5 36 8 50 M8X14(n=8) 8(8) 28.3(31.3) 45° 8.5
071/075 93 11 40 10 60 M8X14(n=8) 8(10) 31.3(38.3) 45° 11.3
080/075 93 11 40 10 60 M8X14(n=8) 8(10) 31.3(38.3) 45° 13.1
071/090 102 13 45 11 70 M10X18(n=8) 10(10) 38.3(41.3) 45° 15.3
080/090 102 13 45 11 70 M10X18(n=8) 10(10) 38.3(41.3) 45° 17.2
080(090)/110 125 14 50 14 85 M10X18(n=8) 12 45.3 45° 39
080(090)/130 140 16 60 15 100 M12X21(n=8) 14 48.8 45° 52.2

###

Quick Reply All enquiry or email be replied in 12 hours, no delay for your business.
Professional Team Questions about products will be replied professionally, exactly, best advice to you.
Short Lead time Sample or small order sent in 7-15 days, bulk or customized order about 30 days.
Payment Choice T/T, Western Union,, L/C, etc, easy for your business.
Before shipment Take photos, send to customers for confirmation. Only confirmed, can be shipped out.
Language Choice Besides English, you can use your own language by email, then we can translate it.
US $29-49
/ Piece
|
100 Pieces

(Min. Order)

###

Application: Motor
Function: Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Stepless

###

Samples:
US$ 49/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

PCRW A B C C1 D(H7) E(h8) F G H H1 I L L1 M N O P
063/040 100 121.5 70 60 18(19) 60 43 71 75 36.5 123 40 78 50 71.5 40 87
063/050 120 144 80 70 25(24) 70 49 85 85 43.5 133 40 92 60 84 50 100
071/050 120 144 80 70 25(24) 70 49 85 85 43.5 143 50 92 60 84 50 100
063/063 144 174 100 85 25(28) 80 67 103 95 53 148 40 112 72 102 63 110
071/063 144 174 100 85 25(28) 80 67 103 95 53 158 50 112 72 102 63 110
071/075 172 205 120 90 28(35) 95 72 112 115 57 176 50 120 86 1149 75 140
080/075 172 205 120 90 28(35) 95 72 112 115 57 186 63 120 86 119 75 140
071/090 206 238 140 100 35(38) 110 74 130 130 67 193 50 140 103 135 90 160
080/090 206 238 140 100 35(38) 110 74 130 130 67 203 63 140 103 135 90 160
080(090)/110 255 295 170 115 42 130 144 165 74 233 63 155 127.5 167.5 110 200
080(090)/130 293 335 200 120 45 180 155 215 81 253 63 170 147.5 187.5 130 250

###

PCRW Q R S T V PE b t a kg
063/040 55 6.5 26 6.5 35 M6X8(n=4) 6(6) 20.8(21.8) 45° 3.9
063/050 64 8.5 30 7 40 M8X10(n=4) 8(8) 28.3(27.3) 45° 5.2
071/050 64 8.5 30 7 40 M8X10(n=4) 8(8) 28.3(27.3) 45° 5.8
063/063 80 8.5 36 8 50 M8X14(n=8) 8(8) 28.3(31.3) 45° 7.9
071/063 80 8.5 36 8 50 M8X14(n=8) 8(8) 28.3(31.3) 45° 8.5
071/075 93 11 40 10 60 M8X14(n=8) 8(10) 31.3(38.3) 45° 11.3
080/075 93 11 40 10 60 M8X14(n=8) 8(10) 31.3(38.3) 45° 13.1
071/090 102 13 45 11 70 M10X18(n=8) 10(10) 38.3(41.3) 45° 15.3
080/090 102 13 45 11 70 M10X18(n=8) 10(10) 38.3(41.3) 45° 17.2
080(090)/110 125 14 50 14 85 M10X18(n=8) 12 45.3 45° 39
080(090)/130 140 16 60 15 100 M12X21(n=8) 14 48.8 45° 52.2

###

Quick Reply All enquiry or email be replied in 12 hours, no delay for your business.
Professional Team Questions about products will be replied professionally, exactly, best advice to you.
Short Lead time Sample or small order sent in 7-15 days, bulk or customized order about 30 days.
Payment Choice T/T, Western Union,, L/C, etc, easy for your business.
Before shipment Take photos, send to customers for confirmation. Only confirmed, can be shipped out.
Language Choice Besides English, you can use your own language by email, then we can translate it.

Choosing a Gearbox For Your Application

The gearbox is an essential part of bicycles. It is used for several purposes, including speed and force. A gearbox is used to achieve one or both of these goals, but there is always a trade-off. Increasing speed increases wheel speed and forces on the wheels. Similarly, increasing pedal force increases the force on the wheels. This makes it easier for cyclists to accelerate their bicycles. However, this compromise makes the gearbox less efficient than an ideal one.
gearbox

Dimensions

Gearboxes come in different sizes, so the size of your unit depends on the number of stages. Using a chart to determine how many stages are required will help you determine the dimensions of your unit. The ratios of individual stages are normally greater at the top and get smaller as you get closer to the last reduction. This information is important when choosing the right gearbox for your application. However, the dimensions of your gearbox do not have to be exact. Some manufacturers have guides that outline the required dimensions.
The service factor of a gearbox is a combination of the required reliability, the actual service condition, and the load that the gearbox will endure. It can range from 1.0 to 1.4. If the service factor of a gearbox is 1.0, it means that the unit has just enough capacity to meet your needs, but any extra requirements could cause the unit to fail or overheat. However, service factors of 1.4 are generally sufficient for most industrial applications, since they indicate that a gearbox can withstand 1.4 times its application requirement.
Different sizes also have different shapes. Some types are concentric, while others are parallel or at a right angle. The fourth type of gearbox is called shaft mount and is used when mounting the gearbox by foot is impossible. We will discuss the different mounting positions later. In the meantime, keep these dimensions in mind when choosing a gearbox for your application. If you have space constraints, a concentric gearbox is usually your best option.

Construction

The design and construction of a gearbox entails the integration of various components into a single structure. The components of a gearbox must have sufficient rigidity and adequate vibration damping properties. The design guidelines note the approximate values for the components and recommend the production method. Empirical formulas were used to determine the dimensions of the various components. It was found that these methods can simplify the design process. These methods are also used to calculate the angular and axial displacements of the components of the gearbox.
In this project, we used a 3D modeling software called SOLIDWORKS to create a 3-D model of a gear reducer. We used this software to simulate the structure of the gearbox, and it has powerful design automation tools. Although the gear reducer and housing are separate parts, we model them as a single body. To save time, we also removed the auxiliary elements, such as oil inlets and oil level indicators, from the 3D model.
Our method is based on parameter-optimized deep neural networks (DBNs). This model has both supervised and unsupervised learning capabilities, allowing it to be self-adaptive. This method is superior to traditional methods, which have poor self-adaptive feature extraction and shallow network generalization. Our algorithm is able to recognize faults in different states of the gearbox using its vibration signal. We have tested our model on two gearboxes.
With the help of advanced material science technologies, we can now manufacture the housing for the gearbox using high-quality steel and aluminium alloys. In addition, advanced telematics systems have increased the response time of manufacturers. These technologies are expected to create tremendous opportunities in the coming years and fuel the growth of the gearbox housing market. There are many different ways to construct a gearbox, and these techniques are highly customizable. In this study, we will consider the design and construction of various gearbox types, as well as their components.
gearbox

Working

A gearbox is a mechanical device that transmits power from one gear to another. The different types of gears are called planetary gears and are used in a variety of applications. Depending on the type of gearbox, it may be concentric, parallel, or at a right angle. The fourth type of gearbox is a shaft mount. The shaft mount type is used in applications that cannot be mounted by foot. The various mounting positions will be discussed later.
Many design guidelines recommend a service factor of 1.0, which needs to be adjusted based on actual service conditions. This factor is the combined measure of external load, required reliability, and overall gearbox life. In general, published service factors are the minimum requirements for a particular application, but a higher value is necessary for severe loading. This calculation is also recommended for high-speed gearboxes. However, the service factor should not be a sole determining factor in the selection process.
The second gear of a pair of gears has more teeth than the first gear. It also turns slower, but with greater torque. The second gear always turns in the opposite direction. The animation demonstrates this change in direction. A gearbox can also have more than one pair of gears, and a first gear may be used for the reverse. When a gear is shifted from one position to another, the second gear is engaged and the first gear is engaged again.
Another term used to describe a gearbox is “gear box.” This term is an interchangeable term for different mechanical units containing gears. Gearboxes are commonly used to alter speed and torque in various applications. Hence, understanding the gearbox and its parts is essential to maintaining your car’s performance. If you want to extend the life of your vehicle, be sure to check the gearbox’s efficiency. The better its functioning, the less likely it is to fail.

Advantages

Automatic transmission boxes are almost identical to mechanical transmission boxes, but they also have an electronic component that determines the comfort of the driver. Automatic transmission boxes use special blocks to manage shifts effectively and take into account information from other systems, as well as the driver’s input. This ensures accuracy and positioning. The following are a few gearbox advantages:
A gearbox creates a small amount of drag when pedaling, but this drag is offset by the increased effort to climb. The external derailleur system is more efficient when adjusted for friction, but it does not create as little drag in dry conditions. The internal gearbox allows engineers to tune the shifting system to minimize braking issues, pedal kickback, and chain growth. As a result, an internal gearbox is a great choice for bikes with high-performance components.
Helical gearboxes offer some advantages, including a low noise level and lower vibration. They are also highly durable and reliable. They can be extended in modular fashion, which makes them more expensive. Gearboxes are best for applications involving heavy loads. Alternatively, you can opt for a gearbox with multiple teeth. A helical gearbox is more durable and robust, but it is also more expensive. However, the benefits far outweigh the disadvantages.
A gearbox with a manual transmission is often more energy-efficient than one with an automatic transmission. Moreover, these cars typically have lower fuel consumption and higher emissions than their automatic counterparts. In addition, the driver does not have to worry about the brakes wearing out quickly. Another advantage of a manual transmission is its affordability. A manual transmission is often available at a lower cost than its automatic counterpart, and repairs and interventions are easier and less costly. And if you have a mechanical problem with the gearbox, you can control the fuel consumption of your vehicle with appropriate driving habits.
gearbox

Application

While choosing a gearbox for a specific application, the customer should consider the load on the output shaft. High impact loads will wear out gear teeth and shaft bearings, requiring higher service factors. Other factors to consider are the size and style of the output shaft and the environment. Detailed information on these factors will help the customer choose the best gearbox. Several sizing programs are available to determine the most appropriate gearbox for a specific application.
The sizing of a gearbox depends on its input speed, torque, and the motor shaft diameter. The input speed must not exceed the required gearbox’s rating, as high speeds can cause premature seal wear. A low-backlash gearbox may be sufficient for a particular application. Using an output mechanism of the correct size may help increase the input speed. However, this is not recommended for all applications. To choose the right gearbox, check the manufacturer’s warranty and contact customer service representatives.
Different gearboxes have different strengths and weaknesses. A standard gearbox should be durable and flexible, but it must also be able to transfer torque efficiently. There are various types of gears, including open gearing, helical gears, and spur gears. Some of the types of gears can be used to power large industrial machines. For example, the most popular type of gearbox is the planetary drive gearbox. These are used in material handling equipment, conveyor systems, power plants, plastics, and mining. Gearboxes can be used for high-speed applications, such as conveyors, crushers, and moving monorail systems.
Service factors determine the life of a gearbox. Often, manufacturers recommend a service factor of 1.0. However, the actual value may be higher or lower than that. It is often useful to consider the service factor when choosing a gearbox for a particular application. A service factor of 1.4 means that the gearbox can handle 1.4 times the load required. For example, a 1,000-inch-pound gearbox would need a 1,400-inch-pound gearbox. Service factors can be adjusted to suit different applications and conditions.

China Worm Reducer Worm Gearbox     gearbox engineChina Worm Reducer Worm Gearbox     gearbox engine
editor by czh 2023-01-31