Applicable Industries: Manufacturing Plant
Fat (KG): 15
Customized support: OEM, OBM
Output Torque: 400N.M
Input Velocity: 6500 r/min
Output Velocity: 650 r/min
Number of Teeth: 18 or 22
Effective Outside Diameter(max): 20.2 or24.three
Velocity capability: 8000 r/min
Ratio: 6 to 10
Effectiveness: 99.ninety eight%

merchandise description Reducer is the key mover and operate device among indepenent closed transmission gadget , utilized to reduce speed and boost torque , in order to meet up with the requirements of the work , also utilised for progress in some instances , referred to as development .When picking reducer need to be selected according to working machine situations , complex parameters , the efficiency of the motor , the elements such as economic system ,comparison of a fferent sorts and types of reducer profile size , transmission performance , carrying ability ,good quality , cost , and so on ., pick the most suited reducer . merchandise demonstrate business profile ABOUT US ZheJiang Tiandi Benniu Yinqi Gear Co., Ltd., launched in 1958, and formerly identified as HangZhou Lifting Equipment Basic Manufacturing unit, is 1 of the first designated condition-owned huge-scale backbone enterprises to produce cranes and reducers in China. Now it is a wholly-owned subsidiary of ZheJiang Tiandi Benniu Industrial Team Co., Ltd. and a tertiary subsidiary of China Coal Technology & Engineering Team. It is found in HangZhou Economic and Technological Advancement Zone, ZheJiang Hui Autonomous Area, covering an location of 164,000 sq. meters and a developing region of seventy eight,000 square meters.
The organization is a nationwide higher-tech organization and the vice chairman device of Electrical Overhead Touring Crane Committee of China Weighty Machinery Sector Affiliation. It has been awarded the title of “Excellent Bridge and Gantry Crane Manufacturing Business” by the Electrical Overhead Traveling Crane Committee for many times. The company’s major crane and reducer products are widely employed in metallurgy, tools manufacturing, vitality, logistics and warehousing, chemical, constructing resources, national protection and military business, and many others. Some of its products are exported to France, Iran, Myanmar, Laos and other nations around the world. It is a trustworthy prime crane and reducer maker and service company for users! The business, as the biggest skilled crane maker in Northwest and Southwest China, has been committed to the layout and creation of bridge cranes and gantry cranes in its above sixty years’ history. It has obtained a class A (optimum) production license for bridge and gantry cranes and AAA Organization Credit history Certificate, GB / T19001 / ISO9001 Top quality Administration Method Certificate, ISO45001 Occupational CZPT and Protection Management Technique Certificate and GB / T24001 / ISO14001 Environmental Administration Method Certificate.
The firm’s technological innovation center is a location-level technology heart in ZheJiang Hui Autonomous Region. There are a lot more than 80 R&D personnel engaged in crane steel structure, mechanical transmission, electrical handle, reducer, manufacturing process, inspection and check and other facets, which includes 3 senior engineers with principal senior expert title, fifteen senior engineers and 33 engineers. It possesses the design and style and investigation capabilities to give personalized, automatic and smart cranes and reducers for metallurgy, heavy equipment, warehousing, logistics, and other industries.
The firm has far more than 200 sets of massive-scale metal plate pretreatment gear, numerical handle chopping gear, computerized welding gear, precision machining tools, automatic handle warmth treatment gear, etc. These equipments make sure the producing good quality of primary steel structural areas and important mechanical transmission components of cranes.
The Good quality Assurance Division of the firm has skilled inspectors and is geared up with precise tests devices, measuring devices and testing tools. They are CZPT to carry out chemical composition investigation of steel, mechanical home tests, nondestructive tests of welds, metallographic tests of components, geometrical tolerances screening, crane system and reducer tests, and so on., ensuring that the factory go fee of the cranes and reducers is 100%.
The standard-goal bridge crane and gantry crane developed and developed by the business have a lot of collection, these kinds of as hook, seize, electro-magnetic pad, hook/seize, get/electro-magnetic pad, hook/grab / electro-magnetic pad, double trolley, and so forth., among which, the highest rated lifting ability of bridge crane with hook in single trolley reaches 550 tons, that of bridge crane with grab reaches 40 tons and that of gantry crane with hook reaches four hundred tons. The application of bridge cranes is prolonged to insulation, explosion-evidence, and other specific functioning scenes. Gantry cranes have also been prolonged to workplaces these kinds of as container dealing with and dam crest gate lifting. These series of items are commonly utilised in workshops, stockyards, freight yards, docks, hydropower stations, and many others., producing quite a few achievements and a great track record.
Our business has developed and made numerous metallurgical cranes, this kind of as ladle cranes, scrap charging cranes , slab clamp cranes, overhead cranes with magnet lifting beam, steel coil managing overhead cranes, forging cranes, quenching cranes, etc., We offer providers to quite a few big-scale steel enterprises and get pleasure from a large market place share and very good status.
The company has practiced contemporary style theory and adopted new resources, new technologies and new varieties to style a series of lightweight overhead cranes, which are promoted to the industry. Lightweight overhead cranes have the adhering to rewards more than traditional overhead cranes: the overall mass of overhead crane is decreased by 15% ~ twenty five%, the greatest wheel load of the overhead crane is lowered by 15% ~ twenty%, the top from the leading of the trolley to the rail surface of the overhead crane is lowered by twenty% ~ thirty%, and the lifting peak is elevated by 600 ~ 1500mm. For that reason, considerably less headroom for the factory developing is necessary and the expense value of the new factory creating is lowered.
Coke pot crane, typically recognized as CDQ lifter, is 1 of the crucial products in CDQ process. It attributes precise positioning, self-loading and self-unloading, power feedback, automatic operation, etc. It runs on the track previously mentioned the CDQ derrick, the place the functioning surroundings is harsh and the functioning amount is higher. At current, there are 2 primary sorts of coke pot crane in the coking sector. One is hoisting and travelling mechanism composed of planetary gear reducer driven by double motors and the other is hoisting and travelling system composed of fixed-axis gear reducer driven by principal motor + unexpected emergency motor. The firm has attained good functionality in the two kinds and has drafted and formulated the sector regular for Coke Pot Crane.
Underneath the firm’s “Yinying” manufacturer, there are 2 types of reducers: mounted-axis gear practice and epicyclic gear train there are 22 fundamental varieties, forty two series and a lot more than 5,000 specifications. The business has won ministerial- and provincial-level scientific and technological accomplishment awards and the honor of “Famous-model Merchandise” in the autonomous area for numerous occasions. The “Yinying” trademark has received the title of “Renowned Trademark in the Autonomous Region” for 4 consecutive years, and the merchandise bearing this trademark have been commonly utilised in metallurgy, mining, electrical electricity and other industries. For illustration, “Yinying” reducer is utilised for the lifting of the crystal coffin in Chairman Mao Memorial Hall.
Our company can supply customers with clever substance managing options. We can also proffer mature answers in metal coil warehouse, copper smelting raw material warehouse, electrolytic copper workshop, container lawn, waste incineration energy plant, foundry, etc. Furthermore, we have recognized industrial operation on the automated mildew casting production line. Welcome to inquire!
transportation and payment faq Q: Are you trading firm or manufactory?A: We are maker,manufacturing unit in HangZhou ,ZheJiang Q: Can you cuetomiz the mats in Max. Lifting Height:,Operate Obligation and Rated Loading?A: Indeed, we assist the Max. Lifting Top:,Perform Duty and Rated Loading of the tailored merchandise Q: What is your terms of payment?A: T/T thirty% as deposit and stability payment at sight of copy pf B/L.L/C is acceptable,but only IRREVOCABLE a hundred% at sight

Types of Gearboxes Used in Wind Turbines

Many manufacturers of wind turbines have chosen different solutions for the drive train of the turbines. Most prefer gearboxes because of their durability. These have several design features that make them well suited to shocks, stresses and wear. Regardless of the type of gearbox used, continuous maintenance and monitoring can extend the lifespan of these machines. Performing these tasks regularly can help detect and resolve any problems before they become serious. Here are some of the problems associated with gearboxes.

Coaxial helical gearbox

The R series helical inline gearbox is a high-quality speed reducer for heavy-duty industrial applications. These units are designed with increased power density in mind and are equipped with various cooling options. High-grade seals and lubricants help to increase efficiency and minimize thermal loading. They are ATEX-compliant. Their reversible modules are an excellent choice for high-speed applications, such as compressors, compressor blowers, and pumps.
The normal module set of helical gearbox is manufactured using the same tooth-cutting techniques as spur gears. This allows the production of higher-quality, more economical, and more compact helical gears. Although the performance of helical gears is lower than spur gears, they are durable and capable of transferring motion and power between two shafts. And because they are able to handle a much greater load, they are preferred for heavy-duty applications.
The main tooth form of a helical gearbox presents fixed velocity ratios, even if the center gap is not completely set. This requirement is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to a set of paper spur gears, with the exception that the sections must stagger in opposite directions. There are two kinds of helical gears for parallel shafts: left-handed and right-handed.
The Industrial Gearbox market is segmented based on product type, application, and geography. The report analyzes the competitive scenario by segmenting the market by region, company, and type. Using this information, it estimates market size, revenue, and consumption. The report also features key information about COVID-19 and its impact on the overall industry. And it also provides a competitive landscape with industry-leading players.
Industrial gearboxes are integrated with devices and make automation processes more efficient and reliable. Increasing labor costs, shortage of skilled labor, and the ageing workforce are driving the demand for automation technologies. The industry requires newer and more advanced models and technologies to compete in the global market. You can use Coaxial helical gearbox in a variety of applications. Its benefits are endless. If you are looking for a reliable, high-performance industrial gearbox, CZPT can help you find it.

Worm reduction gearbox

As a general rule, larger center distance worm reduction gearboxes are more efficient than smaller ones. Worm gearboxes with 2.6-in. center distances start to lose efficiency as their ratios increase. Larger center distances tend to have higher efficiency than smaller ones. However, this difference may not always be enough to justify the higher investment. Worm gear reducers typically cost less than equivalent helical units.
The use of aluminum for worm reduction gearboxes is a popular choice for those involved in the manufacturing of Packaging Equipment. In addition to being lightweight, aluminum worm reduction gearboxes have high strength and rigidity. Manufacturers recommend this choice because of its high rigidity and durability. While purchasing aluminum worm reduction gearboxes, keep in mind that they are more expensive than steel versions. However, they have a longer lifespan and are highly resistant to wear.
The worm’s helix angle is larger than a helical gear, which allows a much higher gear ratio. In addition, the worm’s body is usually longer in the axial direction than helical gears. Worm reduction gears are often left-handed, and British or Indian standards are usually followed. The worm wheel is made of hardened alloy steel PB2-C, while the gearbox case is made of hardened alloy steel FG 220 or FG 250res.
The worms in a sacrificial system are relatively safe from wear. Instead, the softer wheel is the cause of most wear and tear. The oil analysis report for a sacrificial system shows low iron levels and high copper concentrations. However, if a worm reduction gearbox has a bad reputation, you should consider purchasing a new one. If the worm gears are in good condition, the gearbox is still a viable option for a new or replacement vehicle.
The advantages of a worm reduction gearbox are numerous. The worm gearbox is widely used in industrial settings, where it provides torque and speed reduction to move products. Worm gearboxes are also commonly used in automatic security gates, which will not run in reverse. Most security gates use two separate worm drives to keep the gate in the closed position. There are also many other uses for worm reducers. You can learn more about the benefits of worm gearboxes by reading below.

Stainless steel gearbox

Stainless steel gearboxes offer a number of advantages over standard gearboxes. They match the existing stainless motor design and cost 50 percent more on average. They have stainless output shafts and housings as well as corrosion resistant hardware and a food grade lubricant. Stainless steel gearboxes feature IP 65 sealing, Viton shaft seals at the input and output shafts, and a Buna o-ring between the housings. Stainless steel gearboxes also eliminate flat surfaces and allow for a cylindrical design.
Stainless steel gearboxes are more durable than traditional cast iron or epoxy-painted gearboxes. These gearboxes can withstand repeated washdown operations without damage. They also do not collect particles or bacteria. And because stainless steel does not corrode, stainless steel gearboxes can withstand harsh environments, such as oily or greasy environments. Because stainless steel gearboxes are corrosion-resistant, they require little maintenance. They are also easier to clean and maintain, resulting in fewer replacements and a longer life span for your gearbox.
Stainless steel gearboxes are a great choice for food and other industries that require high hygiene standards. In addition to its durability, stainless steel gearboxes are ideal for applications in environments that require high levels of humidity and water. They are also life-lubricated, and they can be supplied with food-grade oils or water. The CZPT Gears stainless gearbox is a versatile option for a variety of applications.
Stainless steel gearboxes offer superior corrosion protection and can withstand harsh environments. The stainless steel cover, housing, and external hardware ensure superior corrosion protection. If you have questions about the varying benefits of stainless steel gearboxes, contact a CZPT Gear sales representative to learn more about your options. And if you are not sure which type is right for your needs, contact a CZPT Gear sales representative to find the perfect solution for your business.

1 speed gearbox

Volkswagen Group Components manufactures the one speed gearbox. The gearbox has a high-performance electric drive motor that produces 310 Nm of torque over a wide speed range. Designed for maximum range, this gearbox uses a single gear for all driving situations. It is extremely quiet, too, and requires precision manufacturing. Volkswagen has also made it available in a reverse-gear configuration with power electronics. Volkswagen’s ID.3 EV’s e-drive motor is a perfect example of this.
The first part of the transmission corresponds to the even and odd gears, while the second part has the straighter gears. A single gear set can change between both modes. An intermediate gear set is also possible. A lastshelf gear can be formed by hydraulically betigte Lamellenkupplungen. Both types of gears can be exchanged between partial transmissions. The invention may furthermore include a transmission with the same gear ratios as the first part of the transmission.
Another variation of the one speed gearbox is the CVT. This type of gearbox has only one drive unit, which means it does not require a clutch or brake. Its power is derived from the torque generated by the Internal Combustion Engine at a particular speed. The engine cannot sustain such high torque levels above 5500 RPM, which will reduce the MPG. Also, raising the RPM will reduce the acceleration, and in severe cases may lead to an engine crash.
As the number of applications for a 1 speed gearbox increases, its design and functionality will continue to evolve. Bosch Rexroth has developed its eGFZ gearbox based on customer feedback. They are currently working on various pilot projects and hope to put it into production in the next few years. However, if you want to buy a 1 speed gearbox now, consider the benefits of a first-rate design.

editor by czh